Cellular lattices of biomedical Co-Cr-Mo-alloy fabricated by electron beam melting with the aid of shape optimization

Yuichiro Koizumi*, Arata Okazaki, Akihiko Chiba, Takahiko Kato, Akihiro Takezawa

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

37 Citations (Scopus)


With a view to developing a highly biocompatible and highly reliable material for artificial hip joints, cellular lattice structures with high strength and low Young's modulus (E) were designed using computational shape optimization. These structures were fabricated from a biomedical Co-Cr-Mo alloy via electron beam melting. As a starting point for shape optimization, inverse body-centered-cubic (iBCC)-based structures with different porosities and aspects were fabricated. The strength tended to increase with increasing E. Then, the structures were re-designed using shape optimization based on the traction method, targeting a simultaneous increase in yield strength with retention of the low E. The shapes were optimized through minimization of the maximum local von Mises stress and control of E to 3/2 or 2/3 of the original value, while maintaining constant porosity. The re-designed cellular structures were fabricated and subjected to mechanical testing. The E values of the porous structures were comparable to the design values, but the strength of the cellular lattice with E = 2/3 (design value) was lower than expected. This discrepancy was attributed to inhomogeneities in the microstructures and their impact on the lattice mechanical properties. Thus, shape optimization considering crystal orientation is a significant challenge for future research, but this approach has considerable potential.

Original languageEnglish
Pages (from-to)305-313
Number of pages9
JournalAdditive Manufacturing
Publication statusPublished - 2016 Oct 1
Externally publishedYes


  • Cellular structure
  • Cobalt–chromium–molybdenum alloy
  • Electron-beam melting
  • Microstructure
  • Shape optimization

ASJC Scopus subject areas

  • Biomedical Engineering
  • Materials Science(all)
  • Engineering (miscellaneous)
  • Industrial and Manufacturing Engineering


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