Formation of PPy/Ta₂O₅/Ta structure by electropolymerization

Electropolymerization of pyrrole on tantalum (Ta) electrodes was carried out in buffer solutions (0.04 M phosphoric acid, 0.04 M acetic acid, 0.04 M boric acid and 0.2 M sodium hydroxide) containing 0.1 M sodium ptoluenesulfonate (TsONa) under galvanostatic conditions and it was found that a polypyrrole (PPy) and a tantalum oxide (Ta₂O₅) layer are formed on a Ta electrode by an electrochemical oxidation process. The conditions of this simultaneous formation were studied in respect to current density (i_d), pyrrole concentration ([Py]), pH and the amount of electricity. Under certain conditions ([Py] = 0.25 M, pH = 1.8, i_d = 10–20 mA cm⁻², the amount of electricity = 1 C), 6–8 μm thick PPy films were efficiently formed on homogeneous 30–50 nm thick Ta₂O₅ layers. The PPy film showed a high electrical conductivity (110 s cm⁻¹), adhered well and covered the Ta₂O₅ layer. The resulting PPy/Ta₂O₅/Ta system is therefore proved to have excellent properties as a capacitor.