Sub-millimeter-long carbon nanotubes repeatedly grown on and separated from ceramic beads in a single fluidized bed reactor

A semi-continuous fluidized-bed process is reported which rapidly converts acetylene into carbon nanotubes (CNTs). Catalysts are first immobilized on ceramic beads and CNTs are then grown on the beads and then separated from them in a repetitive process accomplished within a single reactor simply by switching gases at a fixed temperature. CNTs of 6-10 nm diameter, three walls on average, 0.4 mm length and 99 wt.% purity were synthesized at an yield of over 70% in a reactor residence time shorter than 0.3 s. The easy and efficient production of such CNTs with in situ separation from the catalysts may accelerate the development of CNT-based nanotechnology industries.