Investigation of corrosion-induced cracks using corrosion products quantified by an X-ray technique and FE analysis of single- and multiple-rebar beams

The effects of corrosion methods, galvanostatic (GS) vs. artificial climate environment (ACE), on the relationships between corrosion products and corrosion cracks of corroded reinforced concrete beams are investigated. The experimental results show that the GS method induces smaller corrosion crack width. A novel quantitative detection method of corrosion product thickness using X-ray and digital image processing techniques is proposed for investigating the continuous development of corrosion products. As the corrosion level increases, a smaller steel-to-rust volume expansion ratio caused by continuous leakage and a lower oxidation degree of corrosion products for the GS specimens are the major reasons for the smaller corrosion cracks. Regarding the effect of rebar arrangement on the development of corrosion-induced cracks, the expansion stress from corner-located rebars restrained the growth of corrosion products and further limited the propagation of corrosion-induced cracks of the center rebar. Estimated corrosion crack width via FE analysis using measured corrosion products as input show good agreement with experimental results.